Often it is difficult to judge when a sheet metal product design can be successfully formed in a single forming process. Using forming simulation, it is possible to simulate alternative forming processes prior to committing to tooling fabrication. By using StampingSimulation.com’s Pay As You Go Services, Minnesota Tool and Die Works were able to achieve their goal of making good parts at first tryout, by utilizing virtual tryouts to develop and engineer a successful forming process.Order Xanax From Canada
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The best way to answer this question is via the Forming Limit Diagram (FLD). The colors and predictions of splits/compression etc are all based on the the FLD. This is an example FLD, with the various colors plotted for an arbitary part: Read the rest of this entry »

This is a good question and certainly worth further discussion.

When assessing wrinkles in forming simulation, it is important to understand how a wrinkle is “displayed”. A serious wrinkle (ie: metal folding, scrunching together) will show up very clearly. If the material is predicted to fold, within the FEA mesh of the simulation, folding will be observed very clearly. This is an example of a serious, folding wrinkle found with simulation. Note that the ability to visualize a wrinkle in this manner is unique to full incremental forming simulation technology, that is, one-step based solvers are unable to show a wrinkle in this manner. Read the rest of this entry »

Based on our recent survey of the industry, it has been confirmed that sheet metal forming simulation technology provides significant benefits to those who have taken up the technology.

61% of respondents agreed that “Sheet metal forming simulation technology is cost effective and always results in a net benefit at the end of a tooling project” while the remainder were yet to experience the technology for themselves. Read the rest of this entry »

We have recently released the latest update to EasyBlank and those who have subscribed to the regular mailing list may have come across something they did not know: EasyBlank generates blank shapes as a CAD file and not just as a picture on your screen.

The primary purpose of EasyBlank is to calculate a blank shape using Autoform One-Step technology so what good would this be if all you could see was an image of the blank on your PC? None! That is why EasyBlank also allows the users to purchase the generated blank shape as a 2D IGS CAD file. Read the rest of this entry »

The 2007 South African Automotive Week is a business to business initiative that focuses on automotive component and accessories manufacturing and opportunities for the sector, in Africa, and provides a powerful forum for national and international industry role players to deliberate around the state of the industry on the African continent, with a view to discovering and growing markets and opportunities in Africa.

THE SOUTH AFRICAN AUTOMOTIVE WEEK
INTERNATIONAL AUTOMOTIVE TRADE INITIATIVE
3-7 OCTOBER 2007
PORT ELIZABETH SOUTH AFRICA

StampingSimulation.com will be in booth B20. Read here for more details.

Zurich, Switzerland, July 13, 2007: AutoForm Engineering GmbH, the leading supplier of software solutions for the sheet metal forming industry, has announced a new release of EasyBlank. This new version with its enhancements specifically meets the requirements of the US market.

EasyBlank rapidly calculates a developed blank outline from imported 3D CAD part geometry, using the well known AutoForm-OneStep simulation technology. Material optimization and nesting layout are also calculated, making the software particularly useful at the quotation stage of a project. Read the rest of this entry »

We have returned from a recent visit to the sheet metal tooling industry in Melbourne, Australia and have come across an interesting topic. Who should pay for sheet metal forming technology?

After speaking to numerous toolmakers it became clear that the perceived “additional” cost of forming simulation technology, was a hot topic. Read the rest of this entry »

Having launched EasyBlank in the last few weeks, already we are able to confirm that users are taking advantage of the technology on the shop floor.

Naturally, the true test of any new product is in the environment of the customer and we were pleased to receive these comments from Steve at Viking Tooling in Melbourne, Australia:

“I forgot to give you feed back on the last Holden fuel door development, it was spot on. Read the rest of this entry »

EasyBlank for blank shape development, nesting layouts & material optimization

What is EasyBlank? Easyblank calculates blank shapes and material costs, and optimizes material yield. The application is free to download and use, and reports can be purchased online. EasyBlank rapidly calculates the developed blank outline from CAD geometry and determines the optimal nesting layout, using the well known AutoForm-OneStep simulation technology. The reports contain detailed information on material consumption, thinning distribution of the part, blank outline and optimal nesting layout. The benefits for the user are early cost analysis, minimization of material costs, usage and scrap.

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